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ULTRA-FRESH FOOD PRODUCTS - Définition d’un schéma directeur industriel sur la péninsule Ibérique

ULTRA-FRESH FOOD PRODUCTS

Definition of an industrial master plan for the Iberian Peninsula


CONTEXT

  • Dairy products with a use-by date < 25 days: yoghurt, desserts and cheeses
  • 250 active references for 300,000 tons distributed annually in Spain and Portugal
  • Origin: 1 plant in Spain (70%) and 1 distribution centre in France (30%)

GOALS

  • Positioning of a new plant in the Iberian Peninsula
  • Scaling of capacity for the plant
  • Anticipation of the logistics constraints of the retail stores

TRAKER APPROACH

TRAKER APPROACH

As-is flows
and budget
mapping

Projections of
volumes and
constraints

Simulation of
positioning
scenarios

Validation of
the target
location

Validation of
the target
capacity

1 Month1 Month1 Month

KEY LEVERS

  • Simulation per constraint, in complete cost:
  1. Upstream, downstream and inter-site transportation
  2. Production costs & Logistics costs
  3. Inventory levels
  4. Implementation costs

ZOOM

As-is mapping

As-is mapping

Flow diagramLogistics budget

Simulation of scenarios

Simulation of scenarios

RESULTS

VALIDATION OF THE MANUFACTURING PLAN

Location of a new plant with
a capacity of 120,000 tons

DISTRIBUTION OF TARGET FLOWS

  • Assignment of product
    families per plant
  • Definition of optimal distribution zones per plant